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Features That Improve Subwoofer Performance

Subwoofer Performance

We spend significant time pondering helpful content that will educate consumers about the options available to upgrade their car audio system. We’ve written dozens of articles explaining how various features and designs can improve a subwoofer’s performance, and we realized that this would be a perfect time to summarize all that education in a single document. Welcome to the ultimate guide to subwoofer performance technologies!

Subwoofer Performance Means Different Things to Different People

We’ll review several design elements that affect a subwoofer’s performance, linearity, accuracy, efficiency and cost. Some features make a subwoofer more accurate. Others make it more efficient. Most add to the cost. We’ll simply define the benefit. It’s up to you to determine whether a particular feature or design element suits your application. Do you crave having a kettle drum or low-C piano note sounding as accurate as possible? Do you want to shake the mirror off the front window? Both are valid goals for a car audio system.

Basket Materials and Design

Let’s start with the foundation of a subwoofer: the basket or chassis. A subwoofer basket aims to align the components like the motor, voice coil, spider and cone. The least expensive subwoofers will have a simple stamped basket with little reinforcement in the form of curved features. Moving up from there, baskets with embossed or rounded-over edges are much stronger and more rigid. These designs can support heaving magnet structures without the risk of bending. Finally, we have cast baskets, which are the strongest designs and can support very heavy motor structures.

Subwoofer Performance
An example of a low-cost stamped steel basket woofer. Even this design has some basic reinforcement in the form of recessed areas on the edges of the spokes.

The tools required to create a basket, be it stamped or cast, are expensive. If the speaker manufacturer wants to reduce the cost of developing the product, they can use an existing generic design, though it can’t copy another product’s intellectual property.

Subwoofer Performance
The Rockford Fosgate Punch P2-Series subwoofers use a well-reinforced StampCast basket design for excellent rigidity and strength.

Years ago, a fad involved adding mass to stamped baskets to increase their rigidity or reduce potential resonance. Installers and enthusiasts would add layers of Dynamat to the back of each spoke. The forces on a basket are in two directions. Gravity is by far the strongest force on a subwoofer basket. Imagine the force a 10-pound magnet, T-yoke and top plate exert on the basket as your vehicle hits a pothole. If the basket is too flimsy to support this, it will bend permanently. This results in a misalignment between the voice coil and the magnet assembly. The voice coil winding will contact the top plate and damage the woofer.

Forward and rearward forces from the magnet are also pushing and pulling on the cone. In comparison, these are minute, except perhaps for some extreme power SPL products. Even then, the magnet structure is a more significant concern.

The reality is that most car audio enthusiasts perceive cast-basket subwoofers as being better purely based on their physical appearance. Many products use stamped baskets shaped to look like their cast brethren. Ultimately, proper motor structure support is the goal.

Subwoofer Performance
KICKER’s SoloX L7X subwoofers feature a cast basket to support the 25-pound, triple-stacked motor assembly.

Shallow-Mount Subwoofers

With the popularity of pickup trucks came the need for subwoofer solutions that could fit into extremely shallow areas. Historically, these subwoofers sacrificed excursion capability for minimized mounting depth. Today, many shallow 10- and 12-inch subwoofers offer just as much excursion and power handling as full-size ones.

Subwoofer Performance
The Power Series Rockford Fosgate T1S1-10 slimline subwoofer requires just over 3 inches of mounting depth yet offers 15 mm of excursion in each direction.

Basket Cooling Features

The design of a subwoofer basket or chassis can affect its performance and longevity. A prime example is venting under the spider mounting plateau. The top plate can get warm, so allowing hot air to escape from the top surface can improve power handling. Many stamped subwoofers use vents stamped into the basket, while cast basket designs may include either slots or a design that uses a perforated plastic spacer for the spiders.

Subwoofer Performance
Sony Mobile ES subwoofers include a vented pole piece and under-spider venting in a design Sony calls the Dynamic Air Diffuser.
Subwoofer Performance
Audison’s APS 10 S4S subwoofer features a stamped basket with cooling vents under the spider mounting ledge.

While we’re on the topic of cooling, Rockford Fosgate includes its Inductive Damping Heat Sink on its Power Series subwoofers. This finned copper element mounts on top of the top plate and improves heat transfer for enhanced power handling.

Subwoofer Performance
Rockford Fosgate’s Inductive Damping Heat Sink improves cooling to advance the reliability of its Power Series subwoofers.

Magnet Materials

One of the heaviest components of a subwoofer is the magnet. The least expensive quality options might have a 10-ounce magnet, while some high-power options might have ceramic magnets weighing over 25 pounds. On its own, the weight or even the size of the magnet isn’t a feature that directly correlates to quality. However, a stronger magnet can improve efficiency. A larger magnet can help with power handling.

Most subwoofers use ceramic magnets, which are also known as ferrite magnets. These magnets are relatively simple to produce and not too expensive. They can put up with the high temperatures that large subwoofers have to endure. Rare earth magnets, made from neodymium, are much smaller for a given magnetic field strength. Depending on their quality, they can lose some of their magnetic strength when exposed to high temperatures.

We’re seeing more speakers and shallow-mount subwoofers using neodymium magnets inside the voice coil winding. This reduces size and weight at the expense of increased cost.

Subwoofer Performance
ARC Audio’s SW 12 shallow-mount subwoofer uses a front-mounted motor with a neodymium magnet.

Speaker Wire Terminals

We should talk about electrical terminals while we’re on the topic of subwoofer baskets. The least-expensive option is a non-conductive cardboard or plastic tab with a pair of spade connectors attached. Your installer can crimp connectors onto the speaker wires and slide them onto the terminals.

Subwoofer Performance
Spade connectors on a non-conductive tab are found on the least expensive speakers.

Moving up, we find spring-loaded terminals. These are usually attached to a plastic tab or integrated into a custom-tooled mounting solution. While these are a seemingly simple design element, they cost a little more in terms of the raw components and the expense to tool the injection molding for the mounting solution.

Subwoofer Performance
Sony uses spring-loaded terminals on its Mobile ES subwoofers to ensure a reliable connection.

At the extreme end of the terminal world are fully custom connection solutions. They can include unique spring terminals or terminal blocks with set screws. Once again, invoking these designs adds cost to the subwoofer as the parts are often one-off designs unique to that brand. When massive amounts of current need to be delivered reliably, these are often the best choices.

Subwoofer Performance
The terminals on KICKER’s Solo X subwoofers feature both spring-loaded and terminal block mounting options for a reliable connection.

Mounting Gaskets and Hardware

It might seem like nothing, but including a mounting gasket with a subwoofer is essential. The seal between the enclosure mounting surface and the underside of the subwoofer basket is crucial to noise-free operation and maximum performance. Many subwoofers, even some that cost a lot, don’t include a mounting gasket. Ideally, the gasket should come already installed on the subwoofer. Yes, this process adds manufacturing expense but saves time and cost during installation.

Subwoofer Performance
The CompVR Series of subwoofers from KICKER includes a foam mounting gasket on the woofer mounting surface.

Once again, something that seems insignificant but can save time during installation is for a subwoofer manufacturer to include mounting hardware. A little plastic bag with eight mounting screws that are sized perfectly for the subwoofer in mind will make getting your subwoofer system up and running quickly a breeze. Yes, it adds a few cents to the cost of the product, but it saves your installer time searching for the ideal hardware.

Subwoofer Grilles

As an extension of the discussion about mounting solutions, we should talk about subwoofer grilles. Protecting a subwoofer from damage when it is exposed is crucial to ensuring that it will last. If an object runs into the cone, it can be permanently damaged. Many subwoofers include perforated mesh grilles, or the manufacturer offers them as accessories.

Whether a manufacturer-provided grille is used or you have your installer construct a protection solution for your subwoofer, make sure it won’t interfere with operation. If the surround rubs on something, it will be damaged. This interference can also cause distortion.

Subwoofer Performance
Hertz’s Mille Pro Shallow subwoofers include a durable mesh grille for maximum protection.

Vented Pole Piece Designs

The most popular cooling feature has been a vented pole piece. This design element involves an open channel that extends from the base of the T-yoke upward to underneath the dust cap. This vent allows hot air to escape from the inside of the motor assembly.

Subwoofer Performance
The ARC Audio X2 10D4v2 is an example of an affordable subwoofer that sounds very good. It uses a vented pole piece to enhance power handling and reliability.

There is a situation where a pole piece or T-yoke vent can be an issue. For subwoofers designed for shallow mounting solutions, leaving room behind the subwoofer for air to enter and exit a pole-piece vent requires a gap between the back of the enclosure and the deepest portion of the motor structure. Some companies forego this vent to minimize mounting depth requirements.

Subwoofer Performance
The Mille Pro subwoofers from Hertz have a ring of small vents in the T-yoke under the spider. The design includes a rubber spacer that is designed to touch the enclosure’s back wall.

Surround Designs and Materials

Let’s talk about subwoofer surround designs and materials. The least expensive subwoofers will use foam surrounds. These function well, but they can dry out and crack or degrade after a few years of exposure to the sun. A better solution is a synthetic rubber. Pure rubber also has issues with UV degradation, so materials like Santoprene or IIR-butyl are better options. It’s crucial, however, that the material doesn’t change dramatically in cold weather. The subwoofer won’t perform properly if the surround becomes stiff when temperatures go below freezing.

Subwoofer Performance
Hertz uses an IIR-butyl surround on its Mille Pro subwoofers.

If you’ve ever stopped to consider the motion of a subwoofer cone relative to the shape of a surround, you’ll recognize that features built into the surround might improve linearity. Because the inside of the surround is smaller, it can, even at a microscopic level, compress laterally as the cone moves inward or stretch when it moves outward. Many subwoofers use ridges in their surround designs to improve linearity at high excursion levels.

Subwoofer Performance
Sony’s Separated Notch Edge Surround design on its Mobile ES subwoofers improves linearity at high excursion levels.

You’ll find a few companies that stitch the surround to the cone. This connection is less likely to fail than the connection to the basket. So, while it can’t hurt, it’s often a cosmetic feature rather than one that improves reliability.

Subwoofer Performance
The double-stitched surround on the KICKER Comp C subwoofers ensures a reliable connection and adds style to these drivers.

Cone Materials

A more controversial topic when it comes to subwoofer features that improve performance is cone material. Subwoofers are designed to play frequencies below about 100 hertz. As such, issues like cone and dust cap resonance aren’t the concern they are with midrange speakers. The only requirement is a subwoofer cone that can handle the forces exerted on it without being damaged. As such, a 10-inch woofer with a half-inch of excursion ability doesn’t need to be as strong as a 15-inch woofer that can move over 3 inches. So, polypropylene, paper, carbon, layered composites or even metals perform the same, as long as they can handle the forces exerted by the motor assembly. The same applies to dust caps, whether they cover the center of the cone or its entire surface.

There are some environmental considerations in terms of cone materials. Pressed paper cones could absorb humidity in extremely damp climates without a moisture barrier. Better designs will include a clear coating. All materials and designs should use materials that don’t degrade under prolonged UV exposure. Drying, cracking or fading are signs of ultraviolet degradation. If you aren’t sure about a product, ask to compare a new unit that was freshly removed from the package to one that has been on a display board for a while.

Subwoofer Performance
Subwoofers designed for marine applications, like this Hertz HMS 12 S2-LD-G, use cone, surround, basket and grille materials that have been tested using the ASTM D4329 standard for UV exposure.

Designs That Increase Cone Area

Several companies have developed subwoofers that fit a specific dimension but include features significantly increasing cone area. Let’s look at three of the most popular examples.

First, Rockford Fosgate’s Vertical Attach Surround Technique moves the outer edge of the surround closer to the outside edge of the driver. In some applications, this can increase the driver’s effective cone area by as much as 25% with no changes to the mounting requirements.

Subwoofer Performance
The Punch P2D2-8 features an effective surface area of 221 square centimeters. Competing products have about 10% less area.

Another area-optimized subwoofer would be the JL Audio W7 series. These drivers use a unique surround design that attaches to the outer edge of the basket after it’s secured to the enclosure. In keeping with the 8-inch theme, the 8W7AE-3 has an Sd specification of 245 square centimeters.

Subwoofer Performance
Its unique surround design gives the JL Audio 8W7AE-3 massive excursion capabilities and cone area.

The king of effective radiating area for a given driver size goes to square subwoofers. Made popular by KICKER, their L-Series woofers make better use of the available space on the front of an enclosure. For example, the L7T82 8-inch woofer has an Sd value of 269 square centimeters.

Subwoofer Performance
Square subwoofers like the KICKER L7T82 make better use of the available space on the front and enclosure.

Voice Coil Sizes and Winding Layers

The voice coil is the heart of any subwoofer. If it fails, you won’t hear anything. Voice coils are nothing more than a length (or two or four) of wire wrapped around a former. The wire might be pure copper, copper-coated aluminum or aluminum. The choice of material doesn’t affect power handling or sound quality but might be chosen to add resistance to hit a target impedance.

The size of a voice coil affects performance in the context of power handling. A 2-inch winding that’s an inch tall won’t dissipate as much heat as a coil that’s 4 inches in diameter and 2 inches tall. The physical volume on the coil winding is a key contributor to power handling. If it overheats, the varnish on the wire will melt, and the coil will short or unravel.

Subwoofer Performance
An example of six voice coil designs used in Rockford Fosgate subwoofers.

While additional windings add more thermal mass to the voice coil, they have a negative effect of increasing the inductance of the winding. Added inductance opposes changes in the flow of alternating current. If the inductance is high enough, it can affect the midbass performance of a subwoofer. So balancing size, power handling, mass and midbass performance is crucial to the design process.

One design element that can improve voice coil performance is the use of flat-wound conductors instead of round. The flat conductors eliminate the gaps between round conductors to strengthen the magnetic density of the winding. This can translate into increased driver efficiency. There is also increased mass for a given set of outer dimensions. This can be beneficial or detrimental, depending on the goals for the subwoofer and the rest of the materials chosen. One thing is certain: Using a flat-wound voice coil will increase the cost of the subwoofer.

Subwoofer Performance
A typical subwoofer voice coil uses round wire wrapped around a former. There are small gaps between one layer of wire and the next where they lay together.
Subwoofer Performance
A flat-wound voice coil eliminates the gaps as the wire nestles tight to adjacent windings. This increases the magnetic strength of the winding.

Voice Coil Former Materials

Another area that can affect the reliability of a subwoofer is the material used for the voice coil. We’ve seen everything from cardboard tubes (not unlike a paper towel roll) to anodized aluminum or synthetic materials like Kapton. These materials have different physical properties in terms of heat management and mass. The most efficient car audio subwoofers might convert two percent of an amplifier’s energy into sound. The rest is wasted as heat. As such, the temperature of a voice coil former might reach hundreds of degrees. It needs to remain dimensionally stable and rigid for the subwoofer to function correctly. Different materials help extract heat from the voice coil winding. Aluminum that’s been anodized black is a popular choice for high-power handling designs.

Subwoofer Performance
The massive 19-inch Rockford Fosgate T3S1-19 features a 5-inch edge-wound aluminum voice coil former.

Some voice coils have vents at the top between where the winding ends and the coil attaches to the cone. These vents allow hot air to escape from inside the winding and improve power handling.

Subwoofer Performance
Vents in the top of the voice coil former allow heat to escape and pressure to be released.

Voice Coil Winding Length

If you want a subwoofer that will play loudly, especially at low frequencies, the cone assembly needs to be able to move forward and rearward linearly. This specification is called Xmax. It describes the mathematical cone motion limit by subtracting the top plate’s height from the voice coil’s height and dividing it by two. So, if a driver has a 2-inch-tall winding and a 0.5-inch-thick top plate, the Xmax specification would be 0.75 inch or just over 19 millimeters.

Unfortunately, the motor structure is just one component in determining the usable excursion limit of a subwoofer. The second, perhaps of more importance, is the position where the driver becomes nonlinear. This could be caused by the spider or surround reaching its limit or when the voice coil starts to leave the gap. The Xmax10 specification is where a subwoofer reaches a distortion level of 10%. This is considered the upper usable excursion limit.

Subwoofer Performance
Rockford Fosgate uses the Xmax10 measure limit for all its excursion specifications. The Shallow-Mount T1S1-10 shown here can move 15 mm in each direction without issue.

Bumped Bottom Plate

Part of designing a subwoofer with significant excursion capability is ensuring that the voice coil former doesn’t smash into the bottom plate (or T-yoke). If you’ve ever heard this, you know it sounds like a small hammer hitting a bench vice. In drivers with aluminum formers, it can roll over the end of the former and cause it to jam up in the gap when it tries to move upward. Subwoofers with fiberglass or Kapton formers can crack, causing the assembly to change shape and bind.

Using a bumped bottom plate is a straightforward design element that helps prevent this condition. Rather than being in line with the magnet bottom, a recess is cut or molded to add additional space. Subwoofers with bumped bottom plates were “cool” in the ’80s and ’90s, but it’s a common feature now. This feature is more likely found on a subwoofer with a single magnet than one with double- or triple-stacked designs.

Subwoofer Performance
The Alpine S2-W12D2 subwoofer features a bumped bottom plate, allowing for increased cone excursion.

Triple-Joint Reinforcing Designs

The joint where the voice coil, spider and cone are glued together is often called the triple joint. In many subwoofers, all three components are at the same point, while others have the spider mounted lower down the former. The exact location of everything depends on the design. As we’ve mentioned, the woofer cone needs to be strong enough to withstand the forces applied to it where it meets the former. Many companies will include injection-molded components at this joint to increase gluing surface area and add strength.

Subwoofer Performance
JL Audio uses a plastic ring called the Vented Reinforcing Collar on many of its subwoofers to add rigidity to the connection between the cone and the voice coil former.

Pressure Relief Features Improve Linearity

A high-power subwoofer may be capable of moving forward or rearward over a range of more than 2 inches. As such, if pressure or a slight vacuum were to build up in the area, the driver would be less linear at high volume levels. Venting under the spider mounting plateau and the dust cap can prevent pressure changes, making the subwoofer more linear when pushed hard. Some drivers even have vents in the cone under the dust cap to release air pressure.

Subwoofer Performance
The same vents that improve cooling also help improve subwoofer linearity at high volume levels.

Suspension Component Selection

We’re starting to talk about implementing components that affect the Thiele/Small parameters of a subwoofer. There is no perfect subwoofer. Some are designed to be well-damped, while others have some intended resonance to increase output. The spider’s stiffness is the main component in determining the Equivalent Compliance (Vas) for a given subwoofer size. A stiff or narrow-diameter spider will typically result in a smaller Vas number. A soft or large-diameter spider will result in a higher Vas value. The compliance also affects the driver’s Qms or mechanical Q. Of course, no single parameter on its own serves as the final determining factor in the suitability of one subwoofer over another for a specific application.

A subwoofer’s Qts value (Total Driver Q) considers the electrical and mechanic Q factors. Low-Q drivers will have a smoother response, as the driver is less likely to resonate after the signal is removed. A high-Q driver might produce a little more bass, but this comes at the cost of a slightly less accurate sound with more ringing or overhang. Subwoofers designed to be more efficient and offer a little boom will usually have a somewhat higher Q, between 0.5 and 0.65. Low-Q drivers would be in the 0.3-0.4 range. Drivers with Qts values over 0.7 are typically designed for infinite baffle applications.

Subwoofer Performance
A comparison of the relative efficiency of two subwoofers. The red trace is a 10-inch driver with a Qts of 0.39, with the yellow trace showing a Qts of 0.94.

Some subwoofers use dual spiders to help keep the cone and motor assembly from rocking at high excursion levels. Implementing dual spiders usually increases Vas and Qms, but two compliant spiders might improve longevity. If the designer knows the cone will remain centered in the gap, they can tighten the gap to the top plate, which will improve efficiency.

Subwoofer Performance
The dual spiders in the Sony GS subwoofers call for a tighter gap between the voice coil winding and the top plate to increase efficiency. The higher Qts value increases output.

Linear Versus Progressive Spiders

Two spider geometries are commonly available for car audio subwoofers. Linear spiders exert similar amounts of resistance to motion through a range of excursion levels. Progressive spiders have more compliance (move more easily) at lower excursion levels and then provide lots of control when the cone moves a lot. In reality, a spider will have a specific compliance curve that depends on the materials used in construction and the overall shape. The spider should prevent the voice coil former from bottoming on the back plate. While it seems counterintuitive, most high-end subwoofers have progressive-rate spiders. These days, “small-box” subwoofer designs are popular. As such, the compliance of the air in the enclosure plays a more significant role in the control cone excursion than the suspension. There are, of course, exceptions.

Subwoofer Performance
Audiophile-grade subwoofers like the Morel Ultimo Titanium use a progressive spider design.

Tinsel Lead Management

Tinsel leads provide a flexible electrical connection between the subwoofer terminals and the voice coil winding. Finding tinsel leads sewn loosely to a spider is common practice to control their motion. There should be enough flexibility so the lead doesn’t affect compliance but enough control to prevent the leads from slapping into the cone. Other manufacturers will coat the leads in plastic or rubber and cut then to a very tight length tolerance to ensure that they don’t make noise. Tinsel leads floating around without proper management can short together or make a ticking noise as they bump into the cone.

Subwoofer Performance
The tinsel leads on the Hertz MPS shallow-mount subwoofers are cut to a precise length and located away from the cone and surround to ensure silent, reliable operation.

In the early ’90s, a popular subwoofer line used carbon fiber woofer cones. The uncoated tinsel leads would run into these electrically conductive cones and, in extreme cases, burn a hole through the cone. The design also resulted in damaged amplifiers.

Shorting Rings and Copper T-Yoke Caps

Several options are available to help reduce changes in inductance based on subwoofer cone position. When a subwoofer moves outward, less of the voice coil might be inside the pole piece. As such, its inductance goes down, and higher-frequency performance improves. The opposite happens when the woofer cone moves rearward, and the midbass response worsens. A designer can add a shorting ring under the top plate or a copper cap on the T-yoke to reduce the overall inductance of the subwoofer coil and make these changes in inductance less significant.

Subwoofers with inductance management can play higher frequencies better, making them sound tighter and more dynamic. These drivers are also typically easier to blend with the midbass speakers in the front of the vehicle as the driver’s and the filter’s overall response is more predictable. Induction management is necessary for any subwoofer to be considered a high-end, sound-quality driver. Shorting rings can be made from aluminum or copper, with the latter being more expensive.

Subwoofer Performance
The Mille Legend subwoofers from Hertz use an aluminum shorting ring around the magnet to reduce inductance and distortion.

Dual Voice Coil Designs

Many subwoofers have two voice coil windings and two sets of external terminals. These windings can be wired in series, parallel or driven by different amplifier channels. Combining the suitable subwoofers with a particular amplifier will ensure that the system can play loudly and efficiently. From a performance benefit, dual voice coil subwoofers don’t sound or work better than their single coil brethren. They may, however, provide flexibility in optimizing available amplifier power.

Subwoofer Performance
Two sets of terminals on a subwoofer indicate dual voice coil windings. These can be wired in series or parallel to provide more installation flexibility.

Voice Coil Series or Parallel Switches

Getting the wiring on dual voice coil subwoofers right can be tricky for amateurs. Some companies include switches or plugs that make selecting between series and parallel wiring easy. The drawback to these features is an inability to feed each voice coil from a different amplifier channel. It’s rarely an issue, but it does come up with low-quality, non-bridgeable amplifiers.

Subwoofer Performance
The Rockford Fosgate T1D2-15 includes its SWIFT terminal feature, allowing for quick series or parallel connections between the voice coils.

JBL has a feature on some higher-end subwoofers called Selectable Smart Impedance that allows a single driver to present an amplifier with a nominal 2- or 4-ohm load, which can be selected with a chassis-mounted switch. SSI uses three 6-ohm voice coils to allow this level of flexibility. Of course, SSI is a patented design, so no companies outside the Harman group can use it without proper licensing.

Subwoofer Performance
JBL’s Selectable Smart Impedance feature allows a single subwoofer to act as a 2- or 4-ohm unit to keep proper woofer selection simple.

ANSI/CTA-2031 Compliance

Just as the power specifications for car audio amplifiers got out of hand, so too have some subwoofer specifications. The ANSI/CTA-2031 standard describes testing criteria for car audio speakers and subwoofers. These specifications include continuous power handling, sensitivity, frequency response, excursion limits and dimensions, to name a few. Companies that confirm that the information they publish about their speakers complies with this standard have invested significant time and effort into ensuring that you get a quality product that functions precisely as described.

Subwoofer Performance
Speakers and subwoofer products marked with the ANSI/CTA-2031 have trustworthy specifications.

Suitable Thiele/Small Parameters

The last topic we’ll discuss is the suitability of a specific subwoofer for a particular application. Attempting to use a large speaker in an undersized enclosure is a recipe for weak bass and high distortion. When deciding which subwoofer will sound best for your car audio system, work with a reputable mobile enhancement retailer with the tools and experience to measure, model and design a subwoofer solution that will deliver the performance you want. We suggest working backward from the available space in the vehicle and then choosing subwoofers that will provide the most possible low-frequency output in that space. If your goal is maximum SPL, the criteria are similar, but rather than tuning the enclosure for maximum extension, it will be tuned higher or more efficiency.

For someone to design an enclosure, they need specifications that allow software applications like Term-PRO or BassBox Pro to simulate the frequency response, power handling and vent performance at different drive levels. These specifications are called Thiele/Small parameters. Each value describes a distinct characteristic of the cone assembly, suspension components and voice coil windings. With accurate data, an expert designer can create something that will perform well in your vehicle.

Thiele/Small parameters all work together to describe a subwoofer. As such, no single one stands out from the others as needing to be a specific value. As they say, there can be many ways to reach a destination. The right combination of design elements can provide impressive efficiency, but this often comes with a loss of low-frequency extension. Nobody, and we mean absolutely nobody, has found a way to defy the laws of physics regarding subwoofer design.

Subwoofer Performance
An example of a set of Thiele/Small parameter measurements for a Rockford Fosgate P2D2-12 subwoofer.

It’s crucial to note that the accuracy of the specifications is tied directly to the quality control standards of the manufacturer. If there are variances in cone mass, suspension compliance or adhesive application, the resulting subwoofer will behave differently from another sample. Consumers underestimate the importance of proper quality control during manufacturing.

Get Help Choosing the Best Subwoofer for Your Needs

Choosing the best subwoofer for a specific application depends on many variables. You might be on a budget and select something inexpensive with a foam surround, stamped steel basket, polypropylene cone and a single ceramic magnet to warm up a factory-installed audio system. Alternatively, you may want a subwoofer that can play as loudly as possible, so you’d choose something with a much larger double-stacked magnet assembly, a cast basket, enhanced cooling features, dual flat-wound voice coils and a strong cone to put up with more than 1,000 watts of power and high excursion levels. Lastly, you may want a driver with features like a shorting ring and copper T-yoke cap, a flat-wound voice coil, a progressive spider, a rubber surround and a compliant suspension to deliver highly accurate bass with very low distortion.

Adding a subwoofer to your car audio system is one of the best upgrades to improve its performance. Whether inexpensive, fancy or loud, this guide will help you work with a local specialty mobile enhancement retailer to pick a product that offers an excellent balance of value and performance to suit your expectations.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

How Many Subwoofers Does My Car Stereo Need?

How Many Subwoofers

We recently saw someone ask how many subwoofers they should use in their car audio system. They qualified the question by adding that cost and space weren’t issues and that their goal was to get the best sound quality from the system. This is a great question, as it ties together many considerations. Let’s look at a few benefits and drawbacks of using a single versus multiple subwoofers in a car audio system.

The Purpose of a Subwoofer System

We should spend a moment talking about the purpose of a car audio subwoofer system before we get into the details of how many subwoofers might or might not be required. Subwoofer systems are designed to reproduce bass frequencies. While the vast majority of music only has bass information down to about 40 Hz, many genres have information well below that. Ideally, a subwoofer should play down to 20 Hz with good efficiency. In reality, achieving that goal is extremely difficult.

If you’ve ever watched someone design a subwoofer enclosure and look at the simulations, you’ll know that providing significant output down to 20 cycles will be very difficult. Playing that low requires a subwoofer or several subwoofers with massive excursion capabilities. In addition, the subwoofer will need to be in a large enclosure. The resulting lack of cone control might cause problems at higher frequencies. In all, it’s a complex challenge.

How Many Subwoofers
The 30-inch, moving magnet PowerSoft M-Force 301P01 subwoofer is designed to produce significant output at 20 Hz for PA and theater applications.

Subwoofer Systems Need Space

We’ve invested significant time researching these so-called “small box” subwoofers to determine what makes them “work” in enclosures with limited airspace. After almost 100 simulations, it became clear that nearly all modern subwoofers are “small box” designs, compared to some offerings from the ’80s that needed massive enclosures.

The simulations confirm that the amount of deep bass a subwoofer will produce depends directly on the effective cone area and the enclosure size. Cram a 12-inch subwoofer in a 0.5-cubic-foot cabinet, and you’ll likely get less deep bass than if you use an 8-inch subwoofer in the same space.

How Many Subwoofers
The predicted output of an 8-inch woofer versus a 12-inch woofer in a 0.5-cubic-foot enclosure. The eight is 3.4 dB louder at 35 hertz at the same power level.

No matter what size or how many subwoofers you choose, they will need to be installed in an appropriately designed enclosure. Undersized enclosures limit low-frequency output, as we’ve shown above. You can’t get deep bass from a pair of 12-inch subwoofers if you don’t have room for a relatively large enclosure.

To put the capabilities of the 30-inch M-Force subwoofer shown above into perspective, it needs an enclosure that is about 4 feet square and 2 feet thick. With bracing and so forth, that’s around 25 cubic feet. That’s the entire cargo area of a full-size SUV – for a single driver.

Decide how much room you have for your vehicle’s subwoofer system before deciding how many subwoofers you want. The best systems are designed backward from the space you have available.

Subwoofer System Output Expectations

The second criterion in determining the number of drivers in a subwoofer system is to quantify the system’s output expectations. An 8-inch driver in a vented enclosure is likely enough for a low-cost subwoofer upgrade to add warmth and kick to a factory-installed sound system. If you want to drive around town with the windows down and shake the rearview mirror, you’ll likely need a pair of 10- or 12-inch subwoofers, at the very minimum. If your goal is to set SPL competition world records, technically, the number of subwoofers depends on the sanctioning body you’re competing in. However, you’ll need as many as you can fit with as much power as you can feed them if you want to be the loudest.

Expectations must be reasonable. Trying to get a single 10-inch subwoofer to play louder than it’s designed to typically results in its destruction. If you want the bass to be louder, you have three options. First, work with a product specialist at a local mobile electronics retailer to pick a subwoofer with greater power handling and excursion capabilities. Second, you can use larger subwoofers. Finally, you can use more subwoofers. The second and third options require a significant increase in enclosure volume. It’s also worth noting that the high-output subwoofer in the first option will need an enclosure with a larger diameter/area vent.

How Many Subwoofers
The KICKER CDF104 is an easy way to add bass to a simple sound system without taking up much space.

Subwoofer Sound Quality Considerations

Here’s a factor that very few consider when it comes to subwoofer system design: All speakers and subwoofers, no matter their brand, design, cost or features, add more distortion at higher excursion levels. Yes, a well-designed subwoofer might be clearer at higher volume levels than one that doesn’t have features like a shorting ring. However, both add more distortion as the cone excursion increases.

Suppose we have a goal of a subwoofer system that can deliver 114 dB of output at 50 hertz. For this discussion, we aren’t going to consider cabin gain/transfer function. If we have a single 10-inch KICKER L7S102 subwoofer in a vented enclosure, we’d need about 600 watts of power. The driver excursion at 50 hertz would be 1.5 mm in each direction. While this isn’t a lot of cone excursion, the driver is at its upper power handling limit.

What happens if you have room for a second subwoofer and an enclosure twice as large? Two of those drivers could produce that same output with only 300 watts of power, and each driver only needs to move 0.75 millimeter in each direction. That’s half the excursion, which means less distortion from the same drivers. Further, the subwoofers won’t get as hot, so power compression becomes less of an issue. If you have the room, an enclosure with more drivers is the best choice.

How Many Subwoofers
The KICKER TL7S102 features a high-excursion, 600-watt, 10-inch square subwoofer in a bass reflex enclosure for impressive output and efficiency.

Speaker Longevity

We’ve touched on speaker longevity in both of the above criteria, but it’s worth highlighting on its own. For a subwoofer system to produce more bass, the subwoofer needs to move more air. This means it needs more power. Assuming the subwoofer has the excursion capabilities, every time you double the power to a subwoofer, it gets 3 dB louder. If you’ve chosen a subwoofer that’s too small or inefficient because it’s in a small enclosure, you’re far more likely to push it and the amplifier to their limits to get the amount of bass you want. The result is usually a destroyed subwoofer – something that isn’t covered by a manufacturer’s warranty.

If you want to listen to your system at high volume levels, you need as many subwoofers as possible in your vehicle. A side benefit is that the system won’t require as much power at lower volume levels. This eases the load on the vehicle’s electrical system. While that might translate to some fuel savings, the added weight of the subwoofers and the enclosure will offset that benefit. The reduction in the current draw will extend the life of the alternator and battery, though – so it’s quite worthwhile.

How Many Subwoofers
The KICKER Quad QL7R122 subwoofer enclosure features four 12-inch L7R square subwoofers in a vented enclosure.

Subwoofer Size Makes a Difference

While the number of subwoofers in a car audio system matters, so does the size of the subwoofers. A 12-inch subwoofer will produce much more output for a given amount of power than an 8-inch driver. All the same, criteria we have already discussed come into play. An 8-inch driver might need 0.8 cubic foot to hit a specific f3 target. A 10-inch driver would likely require about 1.25 cubic feet to hit the same cutoff frequency. A 12-inch driver will need around 2 cubic feet for the same output target. You pick up efficiency as the driver gets larger, meaning the amplifier doesn’t have to work as hard.

Because of space restrictions, you might find that a combination of smaller subwoofers better suits your application. A single 12 might provide the ideal amount of bass for your needs, but if the enclosure can only be 11 inches tall, then a pair of 10s could be a better choice. As we said at the beginning, it’s best to have the shop you’re working with suggest subwoofers based on your available space.

The Myth of Subwoofer Speed

One thing to ignore is the myth that small subwoofers produce tighter, faster bass. This isn’t a concern unless you’re trying to use them as a midbass or midrange speaker. Between 60 and 100 hertz, most car audio subwoofers are the same regarding response. You might get a little more deep bass from one versus another in a specific application. Many people confuse this with the presence of more upper bass content. Scientifically, so long as the cone isn’t extremely heavy and the voice coil inductance isn’t significant, an 18-inch subwoofer is just as “fast” at 80 hertz as an 8-inch sub. Those crazy 3,000-watt plus SPL subwoofers are different.

How Many Subwoofers
The 15-, 12- and 10-inch KICKER CVX subwoofers can all reproduce 80 to 100 hertz audio information with equal clarity and output efficiency.

How Many Subwoofers Does My Car Stereo Need?

The physics of using moving coil subwoofers to produce bass frequencies is carved in stone. No magic design will defy the relationship between subwoofer cone area, enclosure volume and low-frequency output. As such, you need to work with a local specialty mobile electronics retailer to quantify your expectations, determine your available space and choose a subwoofer solution to provide the amount of output you want in that space.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

Car Audio Amp Efficiency Matters More Than You Think

Amp Efficiency

Social media conversations are often a great source of content ideas here at BestCarAudio.com. We were recently talking to someone about why loading down an amplifier isn’t an ideal solution. As we’ve demonstrated in our Test Drive Reviews, lower impedances result in more distortion in most cases. In all cases, lower impedance loads reduce amplifier efficiency. Let’s discuss why amp efficiency is crucial to audio system performance and reliability.

What Is Amplifier Efficiency?

Every electronic device consumes more power than it can put out. It might take 50 watt hours to charge a power bank for your cell phone, but you may only get 48 watt hours out of it. That’s an efficiency of 96%. The same applies to mechanical systems. Friction and heat losses mean you must put more energy into a device than you get out. Comparing the power capabilities of an engine on an engine dynamometer to the power at the wheels on a chassis dynamometer is an excellent example of a system with substantial mechanical losses.

The circuitry in car audio amplifiers consumes some of the energy provided by the battery. Most good amplifiers we’ve tested draw about 1 to 2 amps of current while idling and not playing music. At the other end of the spectrum, a great amplifier might be about 83% efficient when driving a 2-ohm load at its maximum output capability. This efficiency specification means that the amp would consume 100 watts for every 83 watts it fed to a speaker. These efficiency numbers only apply at full power, as efficiency drops quickly at lower output levels.

Amp Efficiency
Even an item as simple as a portable power pack suffers some efficiency losses.

Where Does the Wasted Energy Go?

What happens to the extra energy that an amplifier consumes if it isn’t sent to a speaker? Well, the circuitry that processes the audio signal requires a little bit. If there is a digital signal processor in the amp, that will consume a little power as well. For the most part, however, the energy is wasted as heat. Heat is caused when current flows through a resistance. The formula to calculate the power a resistor dissipates is I^2 x R, where I is the current in amps and R is the resistance in ohms.

Even small increases in current result in significantly more energy being wasted. This is obvious because the current value is squared in the equation. For example, if we have 5 amps of current flowing through a 1-ohm resistor, that resistor will dissipate 25 watts of heat. You need a reasonably large resistor to dissipate that much energy. If we increase the current to 8 amps, the resistor dissipates 64 watts of heat. A 75-watt resistor is quite large.

Whenever you see a tiny car audio amplifier, ask yourself, how efficient is the design? Small heatsinks have a tough time dissipating large amounts of thermal energy.

Amp Efficiency
A thermal image of the Rockford Fosgate T500-1bdCP amplifier’s interior after almost an hour at full power.

Amplifier Efficiency Comparison

The good amplifier for this article will be the Rockford Fosgate T500-1bdCP that we subjected to a full test drive review in early 2024. This is the amp with the larger footprint mentioned above. The amplifier is rated to produce 500 watts into 2- and 1-ohm loads, but it actually delivered 554 and 697 watts, respectively. Those power production numbers were at 83 and 68% efficiency.

The other amp is rated to produce 700 watts to a 2-ohm load and just over 1,000 watts to a 1-ohm load. On our test bench, it could only muster 338 and 664 watts using the CTA-2006-D standards for power testing. For argument’s sake, we’ll call that half of what it’s rated for. We did push the amp harder to see if it had any more output, and it managed 660 watts and 935 watts when our D’Amore Engineering AMM-1 indicated clipping.

Understand Tool Limitations

This is a crucial reminder that the clipping light on the AMM-1 is NOT a 1% THD+N indicator. As such, power measurements taken with the AMM-1 are not comparable with CTA-2006-D-compliant manufacturer specifications. You’ll need another tool to measure distortion to determine when to stop increasing power. Of course, we suggest the QuantAsylum QA403 for this task, if you can manage to get your hands on one. Nevertheless, the guest amp was 69 and 58% efficient in delivering these higher numbers, which is abysmal. No, this isn’t some no-name flea market or internet brand. It’s something that many “high-end” shops sell every day.

Let’s crunch some numbers to determine how much current each amplifier draws to produce the measured power. Then, let’s add a column that looks at how much power these amplifiers can produce per amp of current they consume. For fun, we’ll add another column to show how much power they waste as heat.

Amp Efficiency

It’s easy to see that the Rockford Fosgate amp is significantly more efficient when you break down the numbers this way. It produces almost 10.8 watts per amp of current compared with just under 9 watts per amp for the other unit. That’s 20% better efficiency than the guest amp. When driving the 1-ohm load, the RF is 17.2% more efficient.

Reason One Why Car Audio Amp Efficiency Matters

Every part of the power supply chain in a vehicle has some efficiency losses, from the battery and alternator to the power and speaker wire, amplifier and speakers or subwoofers. Let’s use our efficiency numbers above to compare a pair of hypothetical 1,000-watt amplifiers. We’ll call these the RF1000 and the G1000. The chart below shows how much current each draws to produce 1,000 watts of power to a 1-ohm load and 750 watts into a 2-ohm load based on the above measurements.

Amp Efficiency

Now, let’s do some math on how much power is wasted in a 16-foot run of 4 AWG power wire and on the return path of a vehicle chassis with the same resistance. For the math, we’ll use the ANSI/CTA-2015 standard for 4 AWG power cable resistance.

Amp Efficiency

The difference in voltage drops between the two amplifiers isn’t massive, at 0.12 and 0.167 volt, respectively, in favor of the theoretical Rockford Fosgate amplifier. However, if the amplifier has less voltage, it will reach its maximum output at a lower level. Neither amp would likely produce 1,000 watts of power as they would only see about 12 of the 13 volts provided by the electrical system.

What’s more of a concern is the heat wasted in the power connection. As we mentioned, the power dissipated in a resistor is based on the square of the current flowing through the resistor. As such, small changes in current flow produce moderately significant changes in how much heat is produced. Looking at the Power Wasted column in this chart, the less efficient amplifier results in a 50% increase in wasted energy in the power cable and ground return path. This increased heat will increase resistance, further increasing the amount of heat wasted, and so on. It can turn into a runaway condition if you’re trying to deliver maximum power for an extended period.

Amplifier Cooling Capacity

The amount of power an amplifier wastes as heat, combined with the size and efficiency of the heat sink, determines how long the amplifier can play before it overheats. In the case of the T500-1bdCP, we played it at full rated power for more than an hour without the amplifier overheating and going into protection. On the other hand, the guest amplifier lasted less than two minutes, playing at full power.

The guest subwoofer amplifier measures roughly 12.5 by 6 inches and is 2 inches tall. That’s a volume of 150 cubic inches. The second amp is much larger at 11.5 by 9 by 2.25 inches, which is just under 233 cubic inches. While this isn’t how heatsink capacity is calculated, it does give you a rough approximation.

The size and design of an amplifier heatsink matter significantly. Yes, the Rockford Fosgate amplifier is much larger. This is a conscious design decision that the Rockford Fosgate engineering team made to ensure that it would continue playing under the most extreme conditions. You should be wary when you see high-power compact amplifiers. It’s unlikely that these companies have developed a magical solution to improve heatsink or amplifier efficiency. As such, you sacrifice thermal stability and amplifier longevity for size. We know we’d rather have a larger amp that will last for decades than a small one that might dry out the thermal compound and capacitors in a few years.

Amp Efficiency
The openings in the T500-1bdCP heatsink increase surface area significantly to improve thermal efficiency.

Amplifier Quality Means Many Things

While we focus a lot on content that explains the sound quality and performance of car audio amplifiers, understanding their efficiency characteristics is crucial to choosing a solution that will perform reliably and stand the test of time. Not all manufacturers publish accurate amp efficiency data, making it harder to purchase the best solution. One tip is to look at some brand-specific Facebook groups to see who still uses equipment from decades ago. Those companies likely understand how to deliver a total package that checks all the boxes for performance. Drop by a local specialty mobile electronics retailer today to discuss your high-performance car audio amplifier needs. Hopefully, they will have details on the most efficient products they offer.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

The Four Stages of High-End Car Audio – Frequency Response

Frequency Response

Listening to a genuinely high-end home or car audio system can be amazing. For those who care about sound quality, several technical considerations separate a very good audio system from one that’s truly magnificent. These might be beyond what most strive for in their car audio upgrade. With that said, if your goal is a genuinely realistic music experience, these are essentially the criteria you seek. Let’s start by talking about car audio system frequency response.

What Is Car Audio System Frequency Response?

While we could dedicate a dozen articles to the topic, the concept of frequency response describes the relationship between the amplitude of different frequencies in a car audio system. A generalization would be that we want the bass, midbass, midrange and high frequencies to be balanced so that none stands out.

Car audio system design and calibration are more complicated and involved than in a home audio system. Sitting in your driveway listening to music differs significantly from driving down the road. While in motion, the vehicle generates noise from the tires, the drivetrain and the exhaust system. There’s wind noise and noise from other vehicles. Primarily, this noise resides in the lower frequency range. If we want to hear the bass information in our music over this noise, the music needs to be louder in this range.

We’ll make a clear distinction: A car audio system calibration designed to sound good while driving will not sound identical to what the recording engineer heard in the studio. There will be more bass. This doesn’t ruin the experience, as bass can be a lot of fun. However, we must remember this as we move forward with this discussion about frequency response.

Frequency Response
An audio system response measurement taken of a Dodge Ram. Image: RamForumz.com member dengland.

Target Response Curves

Depending on the retailer you’re working with and the brands they offer, they might have several target response curves to calibrate an audio system. These curves differ primarily in their midbass output levels, though some have different high-frequency characteristics.

Frequency Response
Car audio system response target curves. Image: The Measurement and Calibration of Sound Reproducing Systems by Floyd Toole.

As you can see from the image above, there have been many different targets for audio systems over the years. These days, companies like Audiofrog, Harman (JBL/Infinity), JL Audio, ARC Audio and Hertz/Audison have specific response targets that are either built into their processors as a target or have been provided to their dealers as a suggested reference for system calibration.

Target Curve Discrepancies

While all the curves are similar in overall shape, the response between 100 and 500 hertz remains controversial. Let’s use the example of a well-known performer with a deep voice: Johnny Cash. While best known for his country music, his version of “Hurt” by Nine Inch Nails is popular among many music enthusiasts. His voice has no trouble reaching frequencies below 100 Hz. His voice won’t sound natural if there’s 6 dB of boost at 100 hertz.

So why do some curves have this bump in midbass response? For percussion to sound more fun. A drum like a 16-inch floor tom might be tuned to have a fundamental frequency of 80 or 120 hertz. Boosting the amplitude of those frequencies adds a lot of impact to the music. However, it does so at the detriment of vocal accuracy. This is where the discussion of personal preference comes into play. Do you want a car audio system that’s fun or one that’s accurate?

Sony XAV-9000ES
Some source units, like the Sony XAV-9000ES shown here, include adequate signal processing capabilities to create fantastic listening experiences.

Reference-Quality Car Audio

Our team members have spent decades auditioning car audio components and audio systems of all genres – home, car, studio, theaters and live performances. We’ve heard instruments played live with no amplification and thousands of recordings with every imaginable level of processing. We each have our personal preferences for system calibration. There’s one common element: smooth midrange.

If you’re listening to Adele, Ed Sheeran, Billie Eilish, Lorde, Ozzy Osborne or Bruce Dickinson, their voices should sound real. That’s the bottom line. Billie shouldn’t sound screechy. Lorde shouldn’t sound nasally. Dickinson shouldn’t sound boomy. We listen to people speak most of the day, every day. We can tell our friends apart by the sound of their voices. It’s literally their signature. So if your goal is a high-end car audio system, getting the voices right is the number one goal. Yes, you can have more bass or slightly laid-back highs. That’s the personal preference aspect of system calibration. However, the system needs more work if voices don’t sound incredibly realistic.

How To Recreate Great Vocals in a Car Audio System

There are two primary requirements to making a performer’s vocal sound incredibly realistic: high-quality speakers and proper system calibration. As we’ve said, speakers are the most essential part of any car audio system. If you choose a low-quality speaker that doesn’t offer a smooth frequency response, the chances of unwanted distortion being added to the playback are very high. We aren’t talking about clipping but harmonic and intermodulation distortion artifacts. This information can’t be removed from the system with processing. As such, it colors or adds to the sound, making it sound less than real.

If you have a speaker with a ripple in the frequency response at 700 hertz, that’s likely a resonance in the cone, surround or dust cap. The ripple, usually represented by a small peak in the output, adds unwanted energy around that frequency. That bump is audio content that is not in the recording. It is crucial to choose speakers with ruler-flat frequency response curves and use them in the correct frequency range.

Rockford Fosgate T4652-S
The Rockford Fosgate Power Series T4652-S offers impressively accurate frequency response.

Next, your installer must ensure that your audio system is designed and configured correctly. If you have a 6.5-inch midrange in the door and it’s paired with a tweeter that can only play down to 3 kHz, the directivity characteristics of the woofer will result in the system’s frequency response being sensitive to the listening position. However, if a midrange driver that can play 300 to 3,000 hertz is added, the system will deliver smoother sound everywhere in the vehicle. The technician calibrating the system can set the two-way system for the vehicle driver’s seating position. Technically, the system must be recalibrated if the driver sits more upright or farther back. You can learn more about speaker directivity in this article.

Time Matters

The other considerations in system configuration are crossover and delay settings. We’ll spend an entire article in this series talking about soundstage position and the source of different sounds. Suffice it to say that all the music in a high-end car audio system should sound like it’s coming from a single point.

There’s a caveat to the above statement: Ninety-nine percent of the car audio industry thinks a car audio system should sound as though you’re sitting in the front row at a concert with the musicians spread out in front of you as if the dash were a miniature stage. Some consumers don’t like their audio systems to sound that way. They want to be immersed in the listening experience. This is similar to what you’d hear at a dance club or when wearing headphones.

There should be well-defined left and right channels, but the forward-to-back placement is very different. Ultimately, the music should be coherent. You want the midbass to sound connected to the vocals and the bass to connect to the midbass. The source of each frequency range should be transparent. For example, if your system has a soundstage on the dash, the midbass and bass should also sound like they’re on the dash. This is achieved using high-quality audio equipment and proper system configuration and calibration.

KICKER KEY 200.4
The KICKER KEY 200.4 is a four-channel amplifier with impressive system calibration features.

Why System Calibration and Frequency Response Matters

In the past, equalizers were monaural devices installed above or below a radio. Even with a dozen adjustment bands (or more), these units were more of a tone control than a correction device. Modern car audio systems with a digital signal processor can be made to sound stunningly realistic if the technician has the tools and training to complete the process properly.

In concept, all a technician must do is adjust the acoustic output of a system to match the curve. However, many techs go down the path of making unnecessary adjustments to fix peaks and valleys on the RTA that are attributable to microphone location rather than actual acoustic anomalies. A single microphone can only provide so much information, so microphone arrays are becoming more popular. Companies like Audison, with its bit Tune system, offer multi-mic solutions that give an averaged measurement of the listening environment. This can help eliminate some of those peaks and valleys and speed up the process of getting the equalizer adjustments correct.

Audison bit Tune
The Audison bit Tune includes a five-microphone array to provide an average acoustic response of the listening environment.

Experts Can Improve Your Car Audio System

There have been endless discussions about “the last 5%” of the calibration process regarding eking out the most realism from an audio system. Can a microphone tell you everything? No, it can’t easily measure the source of a sound. For that, human hearing is a better tool. Can a technician make a system sound amazing without any final tweaks made by ear? It’s likely, but it depends on their process. The best-sounding systems we’ve ever heard had final adjustments based on decades of experience in calibrating audio systems. These car audio systems transcend “good,” rendering voices and instruments with amazing detail, clarity and tonal accuracy. That accuracy is the result of proper system calibration concerning frequency response.

It’s amazing to hear a vocalist sound like they’re out on the hood of a vehicle with the performers spread out on either side. Achieving this takes planning, thoughtful execution and great quality products. It’s very achievable and not as expensive as many would think. Drop by several of the local specialty mobile enhancement retailers in your area and ask for a demonstration of the high-end audio systems they’ve created. Approach each experience with an open mind and ignore the make and model of the vehicle, the brands used in the installation and where components are installed. Play your favorite music, close your eyes and just listen. If the shop can deliver a more accurate presentation than others, you can move to the system design and produce selection phase for your vehicle.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

Car Audio Myths: DVC Subwoofers Can Handle More Power

DVC Subwoofer

We’re back to bust another car audio myth wide open. This article will discuss the myth that DVC subwoofers can handle more power than a single voice coil driver. After some research, it’s clear that consumers seem to think dual voice coil (DVC) subwoofers have the equivalent of two separate voice coil assemblies, allowing them to handle twice as much power as an SVC design. That’s not the case, so let’s explain how it all works.

Subwoofers and Voice Coils

Almost all car audio speakers use what’s known as a moving coil design. These speakers include everything from a 0.5-inch tweeter to a 3-inch midrange, a 6-inch woofer or an 18-inch subwoofer. In a moving coil speaker, the current passing through a voice coil winding causes the cone assembly to push away from or pull toward a fixed magnet.

The amount of current that passes through the voice coil determines the strength of the magnetic field around the voice coil winding. A stronger magnetic field moves the voice coil farther. In most cases, the limit regarding speaker cone travel depends on the selection of suspension components. The spider and cone surround should prevent the voice coil former from smashing into the back of the motor assembly. There’s only a surround in a tweeter, but excursion requirements are minimal.

All moving coil speakers are surprisingly inefficient. On the high side, maybe 2% of the energy from the amplifier is converted into sound, though it’s usually well under 1%. The rest of the energy heats the voice coil. So, if we send 100 watts of power to a subwoofer, the voice coil becomes a 99-watt heater. This wasted heat energy is why coils rated for more power are larger in diameter, taller or have more layers. The added mass allows the coil to absorb more heat energy.

Speaker Voice Coil Construction

The image below will serve as our basis for understanding how a voice coil works. Every voice coil starts with a former. The former material might be anodized aluminum, Kapton, fiberglass, stainless steel or paper. These tubes aren’t much different from what you’d find at the core of a roll of paper towels. The technician building the voice coil will wind a conductor made of copper or copper-clad aluminum around the former. It’s worth noting that more resistance can be a good thing in this instance, so copper isn’t always the best material choice. The technician winds the conductor onto the former to create a voice coil winding of a specific length and number of layers.

DVC Subwoofer
Our rendering of a speaker voice coil with one winding.

The image shown above represents a voice coil with a single winding. You’d find this in most moving coil speakers like tweeters, midrange drivers, woofers and many subwoofers. As there is a single conductor, the exposed voice coil wires connect to a pair of tinsel leads, which connect to the terminals on the speaker chassis or frame. These terminals have positive and negative labels applied. If a technician applies a DC voltage to the corresponding terminals in the same polarity as the labels, the speaker cone will move outward, away from the motor.

What Are DVC Subwoofers?

The technician will start winding two conductors instead of one to create a voice coil assembly with dual windings. As the former spins, the windings lay side by side. The total length of the winding and the number of layers are the same as if there were only one conductor. Put another way, DVC subwoofers have the same amount of copper as if it were an SVC design.

DVC Subwoofer
Illustrating a speaker voice coil assembly with dual windings. The color changes show two different conductors and not two materials.

A Bit of Simple Math

Let’s assume that in the SVC coil assembly, the former has a diameter of 2 inches, and the winding is 3 inches tall. The circumference of the winding is 6.28 inches. If wound with 20 AWG wire with a diameter of 0.0254 inch, there would be a total of 118 wraps for a length of about 742 inches. If we calculate the total resistance of the wire, it comes out to 0.997 ohm.

So now we have a voice coil assembly with a single winding with a nominal resistance of 1 ohm. What if we wanted to make this a DVC subwoofer assembly?

As we mentioned, the technician would wind two conductors of the same size side-by-side around the former. Given that the total area to cover is the same, we have the same amount of wire on the voice coil. However, the length of each conductor would be half as long. So each voice coil would have a nominal resistance of 0.5 ohm. Once again, there is the same amount of copper on the winding, so the power handling is the same as if it had a single conductor. A DVC subwoofer offers no power handling benefit over an SVC driver.

Benefits of Dual Voice Coil Subwoofers

So what are the benefits of dual voice coil subwoofers? The answer is flexibility and nothing more. Your installer can wire the two voice coils in series or parallel or power each individually from different amplifier channels. In our example, let’s assume the woofer with a single winding can handle 200 watts of power continuously. Therefore, the dual voice coil subwoofer can handle the same 200 watts of power, given that the coil assembly has identical dimensions.

The impedance the DVC subwoofer presents to an amplifier can change, though. It can be a 1-ohm subwoofer if we wire the coils in series. It can be a 0.25-ohm subwoofer if we wire the coils in parallel. Alternatively, each voice coil could be connected to two separate amplifier channels, presenting each with a nominal impedance of 0.5 ohm. Each amplifier channel can provide up to 100 watts of power for 200 watts in total.

Multiple Voice Coil Configurations

Many car audio companies simplify the wiring options for their DVC subwoofers by including a switch or jumper block. For example, the Rockford Fosgate T1-Series subwoofers have a Selective Woofer Impedance Fuse Termination that uses a jumper block to let your installer select between series and parallel voice coil connections. The actual jumpers inside the removable block are fuses, hence their mention in the acronym.

Rockford Fosgate T1-Series Subwoofer
Rockford Fosgate T1 Subwoofers feature SWIFT terminals to simplify subwoofer voice coil configuration.

While most car audio subwoofers are available in single- or dual-coil designs, other options exist. For example, Harman International has a patent on Selectable Smart Impedance technology that uses three 6-ohm voice coil windings on a single former along with a switch on the basket to select between a 2- or 4-ohm impedance. In the 2-ohm configuration, the three 6-ohm coils are wired in parallel. Two coils are wired in series and connected in parallel with the remaining 6-ohm winding in the 4-ohm configuration. The result is 4 ohms. Yes, more current flows through the single 6-ohm coil, but the total power handling remains consistent because they are all wrapped together in a single assembly.

DVC Subwoofer
The JBL Club 1224 12-inch subwoofer features SSI voice coil impedance selection.

Many subwoofers in factory-installed sound systems might use triple or quad voice coil configurations. The benefit is that several low-cost, low-power amplifiers can drive the subwoofer. For example, four 50-watt amplifiers will still provide 200 watts to a subwoofer but may not need significant power supply components that would be part of a single-channel 200-watt amp.

Less Conventional Subwoofer Voice Coil Designs.

A similar application is in high-power subwoofers used in SPL competitions. A competitor might be trying to provide 8,000 watts of power to the subwoofer using four separate 2,000-watt amplifiers. A separate amplifier can feed each coil. An alternative would be to wire two pairs of coils together and connect those to a pair of 4,000-watt amplifiers. Finally, all the coils could be wired in series (or parallel) and connected to a single amp.

Many years ago, Clarion introduced a speaker system called Full Digital Sound that featured midrange drivers with six voice coils. A technology for computer speakers limited to the 5 volts of power available from a USB port was the basis for the FDS design. The multiple voice coils allowed six amplifiers to drive the speaker to reach moderate volume levels.

DVC Subwoofer
The Clarion Z7 midrange speaker from the FDS system used six voice coils with six low-power amplifiers.

Myths about DVC Subwoofers

Now you know how speaker manufacturers create subwoofer voice coils, and you understand why DVC subwoofers are no better or worse than a single voice coil design. The dual voice coil design might have more installation flexibility or options, but in terms of performance, there is no benefit. If you aren’t sure which subwoofer design will work best with your car audio amplifier, drop by a local specialty mobile enhancement retailer and talk with a product specialist. They can help you choose a solution that will optimize the power production capabilities of your amplifier while offering exceptional sound quality.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

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