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Rockford Fosgate TMS65: Premium Sound for the Ultimate Harley Davidson Experience

Rockford Fosgate TMS65

There are a lot of companies offering speakers designed as upgrades for Harley-Davidson motorcycles. Picking the best speaker for your situation can be a daunting task. That said, knowing you’re dealing with a manufacturer that has more than 50 years of experience creating products for music fanatics makes that choice easier. Let’s take a close look at the Rockford Fosgate TMS65 6.5-inch speaker for Harley bikes and trikes.

Features of the Rockford Fosgate TMS65

The TMS65 is a coaxial full-range speaker designed as a direct drop-in replacement for 2014 and newer Harley-Davidson upper fairing, non-cooled lower fairing, and TourPak locations.

The TMS65 is built on a Glass Reinforced Polymer frame, with mounting provisions that match the original locations. Your installer can drop this speaker in without cutting or drilling. Even the factory wire harness will plug in without an adapter or modifications to it or the speaker.

Rockford Fosgate TMS65
The rigid cast aluminum frame and lightweight neodymium magnets deliver great sound without upsetting the balance of the bike.

The speaker features a low-mass carbon fiber reinforced polypropylene woofer cone, offering a balance of efficiency, thermal stability, and accuracy. The primary spider at the outer edge of the cone is made of a synthetic rubber called Santoprene. The surround attaches to the basket using Rockford Fosgate’s Vertical Attach Surround Technique (VAST) to optimize the cone area. The beauty of this balanced design is the frequency response specifically tuned for what Rockford Fosgate calls “open air” acoustics. Typical “flat response” or car audio speakers sound great in cars, where there are reflective surfaces like glass and door panels, but on a motorcycle, there are few reflective surfaces. This specially tuned response allows riders to hear their music while riding on the highway, overcoming wind, tire, and engine noise.

Rockford Fosgate TMS65
TMS65 speakers installed in the fairing of a Harley-Davidson Road Glide motorcycle.

Element Ready™ Reliability

Unlike many coaxial designs, there is a second surround at the base of the woofer cone to keep water and debris out of the voice coil gap. This second surround is crucial to the driver’s Element Ready™ Design. Element Ready refers to Rockford Fosgate’s suite of features that help their products perform reliably in motorcycle, motorsport, and marine applications. Aside from being dust, dirt, and water-resistant, the TMS65 speakers are constructed using materials that won’t dry out, fade, chalk, or crack due to prolonged UV exposure.

A final consideration that many competitors overlook is vibration and impact testing. The TMS65 is subjected to what can only be described as violent physical abuse to ensure the product remains intact. The result of all this is a speaker solution that will perform reliably for years on your motorcycle.

Premium Power Handling

Returning to the design features, you’ll find a 35 mm voice coil wrapped around an anodized aluminum former at the base of the cone. The anodized former helps wick heat away from the copper winding, allowing the speaker to reach its 75-watt continuous, 150-watt maximum power handling rating.

The speaker’s center features a 25 mm proprietary film dome tweeter. The grille integrated into the speaker above the tweeter includes a phase plug to improve accuracy and off-axis performance, which is critical when the speakers are installed in lower enclosures on either side of the engine.

The speaker is powered by a compact neodymium ring magnet motor with integrated cooling. This is vastly different from competitors in the market that use large, heavy ferrite magnets. The neodymium motor allows the speaker to drop into upper fairing locations without cutting or heat-molding the inner pods. Further, neodymium weighs significantly less than ferrite for a given magnetic strength. As such, you can add great sound without added weight that might affect the bike’s balance.

Rockford Fosgate TMS65
This Street Glide looks good and sounds stunning thanks to TMS65 coaxial speakers in the front fairing.

TMS65 Speaker Specifications

The TMS65 has a nominal impedance of four ohms and a sensitivity of 94 dB SPL measured at 2.83 volts at a distance of one meter from the cone. The frequency response is specified as 56 Hz to 20 kHz. As always, Rockford Fosgate’s specifications for its speakers comply with the CTA-2031 standard.

When purchased independently and not as part of a vehicle-specific audio upgrade kit, the TMS65 speakers include grilles for 2015 and up Road Glide front fairings, 2014 and up Street Glide front fairings, and 2014 and newer TourPak applications. The speakers also work with Ultra Classic, Electra Glide, Tri Glide, and Road Glide Ultra applications. Your Rockford Fosgate retailer can confirm if the speakers fit your specific situation.

Rockford Fosgate TMS65
The TMS65 set includes grilles for Road Glide, Street Glide, and TourPak locations when sold as a stand-alone kit.

Balanced Sound Profile

Shopping for speakers without hearing them is like buying a paint color for your car without looking at the options. When it comes to motorcycle speakers, the engineer who designed them must balance two criteria: efficiency and midbass performance. The TMS65 speakers are a great combination of both. They play low enough to allow bass guitars and drums to be felt in your chest while minimizing amplifier current draw.

More efficient speakers are on the market, but they lack midbass performance. If screechy midrange and no midbass are your goals, those are a better choice for your situation. One additional thing to remember is that the TMS65 speakers blend perfectly with Rockford Fosgate’s saddlebag subwoofer systems. Those ultra-high-efficiency midrange drivers will leave a frequency response gap to the subwoofers unless you add dedicated midbass drivers.

Upgrade Your Harley-Davidson Motorcycle with Rockford Fosgate

When it’s time for your Harley-Davidson’s stereo system to sound better and play louder, drop by a local authorized Rockford Fosgate retailer and ask about the TMS65 speakers, amplifiers, and subwoofers they have available. You can find an authorized retailer by visiting their website and using the locator tool. Be sure to check out their Facebook, Instagram, and YouTube feeds and channel to stay up to date with their latest product releases.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Motorcycle Audio, PRODUCTS Tagged With: Rockford Fosgate

Car Audio Crossover Slopes, Alignments and Summing

Crossover Slopes

Car audio upgrades are much more complex than setting up speakers in your living room. They are, unless all you have in the system is a set of coaxial speakers in your doors. Your installer has to consider crossover slopes and alignments if you have front and rear speakers and a subwoofer. They must also understand how the settings interact at the crossover frequency. Let’s take a nerdy look at crossover slopes and alignments, and how they sum together.

Why Do Speakers Need Crossovers?

We primarily use crossovers on speakers to protect smaller drivers from damage from over-excursion and overpowering. Say your car audio system has a set of 1-inch tweeters in the dash or the doors. Those small drivers can’t produce bass frequencies with any efficiency, and they can only a handle few watts of power. Yes, we know they say 80, 100 or 150 watts on them. But that’s their rating with pink noise referenced to bass frequencies. When you filter out everything below 3,000 Hz, all that’s left of a 100-watt signal is about 0.26 watt for the tweeter. Feeding it a sine wave at 100 watts will destroy it in about a second.

The second reason we use crossovers is to prevent excursion damage. Can you imagine sending 100 watts of deep bass information into a 3.5-inch dash speaker or a PA-style midrange? With only a few millimeters of excursion capability, these small speakers will be pushed well beyond their linear excursion limits, adding significant distortion to the output. Think of it like mechanical clipping. It sounds terrible and can damage the suspension and voice coil. High-pass crossovers are the ideal solution for preventing the above issues.

Low-pass crossovers are needed to ensure that the output from the speaker system comes from a single source. You would never want a midrange driver playing up to 5 kHz when the tweeter is playing from 3 kHz and up. The goal of the low-pass crossover on a midrange or woofer is to keep the transition from one speaker to the other smooth and transparent.

Crossover Slopes and Output Attenuation

Crossovers don’t stop all sound reproduction above or below a specific frequency. For example, a tweeter still produces audio information at 2 and 2.5 kHz when set up with a 3-kHz high-pass crossover. If you look at the graph below, you’ll see a -6 dB/octave high-pass crossover set at 3 kHz.

Crossover Slopes
A -6 dB/octave high-pass crossover set at 3 kHz.

If we analyze the information carefully, we can see that the output from this ARC Audio digital signal processor would be at -3 dB at the crossover frequency of 3 kHz. The frequency set in the software can be called the crossover frequency or the knee frequency. Looking farther to the left, the output decreases with frequency. The difference between 3 kHz and 2 kHz is 6 dB. The difference between 2 kHz and 1 kHz is another 6 dB. The rate at which the output gets quieter is called the crossover slope. In this example, it’s -6 dB per octave. This is also known as a first-order crossover.

Digital signal processors have made it easy for installers to set crossovers quickly and accurately. Entering a value into software is much more precise than turning a knob on an amplifier. Those knobs are connected to potentiometers (adjustable resistors) that are notoriously inconsistent. Some companies used resistor networks instead of potentiometers on their electronic crossovers, like AudioControl’s infamous 24XS.

Crossover Slopes
An example of four different active 3 kHz crossover slopes.

The image above shows our original first-order, -6 dB/octave high-pass filter in white. The gray trace is a -12 dB/octave second-order filter. The green trace is a third-order, -18 dB/octave filter. Finally, the violet trace is a fourth-order, -24 dB/octave high-pass filter.

The benefit of steeper filters is improved signal attenuation at lower frequencies. The first-order filter was down 10 dB at 1 kHz. This amplitude means the speaker would get 1/10 as much power as it does through the pass band (frequencies above the crossover point). The second-order filter results in the signal at 1 kHz being -19.2 dB down. That’s close to 1/100 the power at 1 kHz compared to above 3 kHz. The third-order filter is down 28.7 dB, and the fourth-order is -38.2.

A second benefit of steeper filters is that the range of frequencies where the output comes from both drivers simultaneously is much smaller.

Crossover Alignments

So far, we’ve been looking at a crossover with a Butterworth response. Originally, crossovers were constructed using capacitors, inductors and resistors. Balancing the attenuation rate while delivering flat performance through the pass band (the range of frequencies you want to hear) was tricky with off-the-shelf passive components, even in electronic circuits. Butterworth filters offer moderate roll-off rates but deliver smooth response through the pass-band. They also have an output level of -3 dB at the crossover frequency. This level at the crossover frequency is a crucial consideration that we’ll circle back to later.

Another commonly available crossover type is called a Bessel alignment. Bessel filters offered the best group delay, whereas the Butterworth had the smoothest pass-band response characteristics. These are also popular in audio systems. We’ll get into a deep discussion of group-delay another time. For now, think of it like “timing issues.” Bessel filters are very similar to Butterworth in that they have a -3 dB level at the crossover frequency. Bessel filters are only available in even-order alignments, so second-order -12 dB/octave or fourth-order -24 dB/octave in most systems.

The last filter we’ll talk about is called the Linkwitz-Riley. This is another filter option that’s only available in even-order alignments. Technicians designing electronic circuits can create a Linkwitz-Riley (LR) filter by combining two Butterworth filters. So, a second-order LR (LR2) is two first-order Butterworth filters added together in series. An LR4 is two second-order Butterworth filters. The key benefit of the Linkwitz-Riley filter is that the output is at -6 dB at the crossover frequency.

Crossover Slopes
An example of three second-order, high-pass crossover alignments.

The image above shows a Butterworth alignment in white, a Linkwitz-Riley alignment in gray and a Bessel alignment in green.

Speakers and Signal Summing

Two identical speakers playing the same signal at the same amplitude, at equal distances from the listener, will produce 6 dB SPL more output than a single speaker.

Producing smooth frequency response through the crossover region is crucial for configuring and calibrating car audio systems. If the crossovers you’ve chosen have a -3 dB level at the knee frequency (the frequency set in the software), then the output of the two speakers sums to produce a bump that’s +3 dB in amplitude. This is a problem. We don’t want bumps in frequency response anywhere in the system. The high- and low-pass signals sum flat if your installer uses a Linkwitz-Riley filter at -6 dB at the crossover point. As a result, the system is much easier to equalize, and there’s a reduced overlap range between the two drivers.

If you look at most car audio amplifiers with built-in crossovers, you’ll find that entry- to mid-level models offer -12 dB/octave Butterworth crossovers. As you move up in the model ranges, you might find they have -18 or -24 dB/octave filters. Very few amplifiers with built-in electronic crossovers offer Linkwitz-Riley alignments.

Crossover Slopes
Rockford Fosgate offers -24 dB/octave crossovers on their Power and Punch Series amplifiers.

Setting Electronic Crossovers

Let’s discuss setting a crossover on an amplifier between a subwoofer and the door speakers. In almost all instances, assuming the door speakers can play loudly and at midbass frequencies, the optimum crossover point is usually 80 Hz. Regarding the crossover slope, you want it to be as steep as possible, up to -24 dB/octave.

If a technician eyeballs the crossover options on an amplifier and tries to set them both to that frequency, we run into several problems. First, the actual crossover frequency is likely quite different than the labels on the amp chassis because of variances in the potentiometer inside the amp.

Next, even if the labels were perfect, unless the electronic crossovers have a Linkwitz-Riley alignment, the system’s output will have a 3 dB bump at the crossover frequency. We must underlap the crossovers when they are Butterworth or Bessel alignments. This makes using a real-time analyzer the only accurate way to set this type of electronic crossover.

Adding a high-quality digital signal processor to the system is a more straightforward and predictable solution. Your installer can select Linkwitz-Riley filter alignments and make precise crossover frequency selections. Of equal importance, they can then use a calibrated microphone to adjust the frequency response of the system to compensate for reflections and resonances in the vehicle. Drop by a local specialty mobile enhancement retailer today to discover the digital signal processors that are available to upgrade your system.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Car Audio

Headlight Bulb Upgrades: Part 4 – Headlight Bulb Type and Object Illumination

Headlight Bulb Type

We’ve watched hundreds of videos on YouTube and read dozens of articles on headlight upgrades, yet we’ve never seen anybody discuss how different bulb types light up different colored objects. We aren’t discussing the headlight bulbs’ brightness or the beam pattern. Halogen, HID and LED bulbs output different wavelengths of energy. We see objects when that energy reflects off them and bounces back to our eyes. It stands to reason that the perfect light source would illuminate all colors identically. However, that isn’t the case. Let’s dive in.

Light Source Spectral Analysis

Let’s start with an analogy. Most of our readers are familiar with the audible frequency range of human hearing, which is 20 Hz to 20 kHz. There are plenty of frequencies above 20 kHz that animals like dogs, cats, dolphins, bats and whales can detect. A porpoise can hear from 75 Hz to 150 kHz. That’s a half-octave higher than bats.

Our vision works in the same way. Our eyes can detect light within a specific range of frequencies, between 400 and 790 terahertz. Different frequencies represent different colors. As we age, our ability to detect differences in violet, blue and green objects diminishes.

Headlight Bulb Type

The chart above shows the colors the human eye can perceive, including frequency ranges and wavelengths. When we discuss color, we use wavelength rather than frequency. Energy with a higher frequency than violet light is called ultraviolet. Energy with a lower frequency than red light is called infrared. Some animals can see energy in these extended frequency ranges to help them find food or mates.

How Sunlight Affects Color Distribution

We can measure the amount of each frequency a light produces using a color spectrometer. The information the spectrometer provides is like a real-time analyzer for audio signals. It tells you what frequencies (or wavelengths) are present and the amplitude of each of those frequencies.

Headlight Bulb Type
An example of a frequency response measurement taken using SMAART software.

The graph above shows that there isn’t much information below 125 Hz, which is logical since the sample came from a laptop speaker. Because this is a sample of music and not a test tone, there isn’t much else we can extract from the data other than the information extending to 20 kHz.

Now, let’s establish a standard for light spectral measurement. The graph below shows the spectral content of a measurement of the sun taken on a clear day.

Headlight Bulb Type
Spectral analysis of light from the sun on a clear day.

We can see that the light distribution is relatively even across the visible spectrum. Environmental factors like moisture, oxygen, dust and pollution cause dips and low-wavelength attenuation.

How we perceive objects depends on the light source that illuminates those objects. All colors are easily visible when we are outside on a sunny day. When we move indoors and use different light sources, the energy balance shifts dramatically. Let’s look at three popular headlight types and analyze how they produce light.

Up first, let’s look at a halogen headlight bulb. This is a basic Phillips bulb with a single filament. It doesn’t have any blue coatings. We measured the light level at a distance of 2 meters from a projector-style headlight assembly.

Headlight Bulb Type
Spectral analysis of a halogen headlight bulb.

It’s easy to see that most of the light energy produced by the halogen bulb is in the high wavelength/lower frequency range. This energy distribution makes sense, given the amount of heat the bulb produces. This halogen bulb produces very little green or violet light.

Now, let’s check out the light produced by a high-intensity discharge (HID) light bulb. This particular system is from a company called Lumens. I’ve used them in almost all my vehicles for decades.

Headlight Bulb Type
Spectral analysis of a HID headlight bulb.

The HID bulb produces light that contains peaks at several lower wavelengths. Those peaks would correlate to the different chemicals present in the ARC chamber. Using gas chromatography, scientists can analyze the light from burning gases to identify the elements that are present. The takeaway from the HID analysis is that very little orange or red light is produced.

Let’s look at an aftermarket light-emitting diode (LED) bulb. This is one of the Sportline bulbs from Lumens.

Headlight Bulb Type
Spectral analysis of an LED headlight bulb.

The LED bulb produces primarily blue light with a bit of light green, yellow and light orange. Very little violet, dark blue or red light is produced.

Let’s combine all three measurements to see how they compare in terms of the colors of light energy they produce.

Headlight Bulb Type
A composite of the three light sources in a single graph.

The HID and halogen are similar if you measure the total light produced by these bulbs. The LED isn’t quite as bright in this application. However, we want to look at the frequencies produced by each light source. These correlate to the color of objects that will be illuminated well. If a bulb doesn’t produce a significant amount of red light, red objects won’t show up well.

How Light Sources Affect Object Perception

We set up some Hot Wheels cars on a white background to quantify how these light sources illuminate different colored objects. We took pictures of the vehicles with the three light sources without changing the camera settings. The camera is a Canon 70D with a 50mm F/1.8 lens. The settings for the images are 1/10 of a second exposure with an f/8 aperture and the camera set to ISO 100. Aside from cropping and resizing, we didn’t adjust the images in any way.

Headlight Bulb Type
Our little collection of Hot Wheels cars illuminated by the room lights in the shop.

The room lights cast reasonably even light over the cars. The dark violet Batmobile to the left of the two-tone blue SUV is a little dark, as these are LED lights. The vehicles are not in the direct hot spot of the light source since we didn’t want too much reflection.

Let’s start with the halogen headlight first.

Headlight Bulb Type
Our selection of Hot Wheels illuminated by a halogen headlight.

The violet Batmobile and blue SUV look almost black in this image. The red car on the right and the fluorescent yellow truck beside it are well-illuminated. Of course, the white car second from the left is also easy to see.

Next is the HID headlight.

Headlight Bulb Type
Our selection of Hot Wheels illuminated by a HID headlight.

The two-tone blue SUV appears much brighter in this image. The red on the far-right car and the yellow on the Lego car beside it are much more subdued than with the halogen light source.

Finally, let’s look at the LED bulb.

Headlight Bulb Type
Our selection of Hot Wheels illuminated by an LED headlight.

Unsurprisingly, the green car stands out more under the LED light. The red, yellow and violet cars remain relatively dark.

Now, let’s combine the three images. I boosted the exposure levels in Adobe Photoshop so the overall brightness is similar in each sample.

Headlight Bulb Type
All three images were adjusted to provide similar exposure.

It’s easy to discern that the ability to see objects depends significantly on the spectral content of light sources and not just their measured lux or rated lumens. A halogen or HID bulb would be best if you wanted the highest-performance lighting system. The worst choice for even light distribution would be an LED bulb. This testing shows that many people underestimate the performance of those old-fashioned halogen bulbs.

Different Lights Illuminate Differently Colored Objects

I was in a vehicle with halogen headlights a few weeks ago while it was dark out. It was clear that those headlights did a much better job illuminating stop and yellow warning street signs than my car with factory-installed HID bulbs. I wouldn’t have described the headlights as bright, but they were surprisingly effective.

If you’re considering a headlight bulb upgrade, remember that the type of bulb you choose will significantly affect what you can see. How bright the bulb is might be less critical. Drop by a specialty mobile enhancement retailer today to find out about the light upgrades that are available for your vehicle.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Lighting

Headlight Bulb Upgrades: Part 3: Beam Patterns

Beam Pattern

We are back with the third article in our series about headlight bulb upgrades. In the first article, we discussed the many different headlight bulb designs and how they’ve advanced over the last century. The second article in the series explained the terminology used when discussing light sources. How a light assembly projects light onto the road is more important than the choice of the headlight bulb. If it’s aimed in the wrong direction or with emphasis in the wrong area, you won’t be able to see where you are going. Worse, less-than-ideal light distribution may endanger oncoming drivers. In this third article, let’s review headlight beam patterns.

What Is a Headlight Beam Pattern?

Let’s define the term beam pattern. When you shine a light on a surface, it produces a shape. If the light is a point source like a candle, the light is distributed evenly from the source in the form of a sphere. Bringing the candle up close to a surface will result in a round shape that is brightest, where the light source is closest to the surface. The illumination level decreases as the distance between the surface and the light source increases. Out of a headlight assembly, a halogen or HID headlight bulb effectively acts like a point-source light source.

Beam Pattern
The illumination pattern of a candle held near a wall.

The results differ if we have a directional light source, like a flashlight. The beam pattern would be a circle on the wall with a sharp cutoff at the edges. The light emanates from the flashlight in the shape of a cone.

Beam Pattern
The beam pattern created when we point a flashlight at a wall.

Automotive headlamp assemblies are similar to a flashlight. They use a reflector to point the light forward from the front of the vehicle. As forward lighting became brighter, the importance of not blinding oncoming drivers increased. By definition, glare is a harsh, uncomfortably bright light. In the context of our discussion about automotive lighting, glare refers to being subjected to unwanted bright light, typically from another vehicle. An oncoming vehicle’s improperly adjusted lighting system is an excellent example of unwanted glare.

Glare is hazardous as it causes the iris in your eyes to narrow and let in less light. After a vehicle passes you, it takes some time for your iris to open again, making it very difficult to see. Likewise, the bright oncoming light source will drown out darker objects in your peripheral vision. Many advanced driver training courses will suggest that a driver close one eye as a vehicle approaches at night, then open it when the vehicle passes. This process leaves you with one eye ready to see in the dark while the other readjusts. If you’ve seen the movie “Jack Reacher” with Tom Cruise and Robert Duvall, the scene just before the shootout at the mine begins is an example of this technique.

Beam Pattern
If you’ve had to pass a police car at night, their emergency lighting system can be so bright that it’s challenging to see the road.

Modern Automotive Headlight Design

Look at the beam pattern when you drive your car up to a wall or garage door. You’ll quickly realize engineers designed the light to illuminate the road in front of your vehicle without blinding oncoming drivers. What you see will look very different from the flashlight image earlier in this article. Most projector-style headlights have a metal shield between the lens and the reflector that blocks some of the light output. This shield produces a sharp cutoff at the top of the light beam pattern.

Beam Pattern
A close-up of the cutoff shield in a modern projector-style headlight assembly. Image: jlwranglerforums.com user AnnDee444

It’s logical to think that you could use a simple light that’s aimed lower and avoid all the fancy beam-shaping reflectors and shields. The problem with this configuration is that it puts the brightest part of the light, a location called the hot spot, much closer to your vehicle. You don’t want or need much light in the 20 to 60 feet immediately in front of your car or truck. You want most of the light from your headlights focused beyond 300 feet. This configuration will help provide even lighting in front of the vehicle, especially where the cutoff stops illuminating the road.

Beam Pattern
An example of a good headlight beam pattern with a defined cutoff and hot spot.

Driving Beams and High Beams

So far, we’ve only discussed regular low-beam or driving-beam lighting. Switching on your high beams is quite different. The high beams on your vehicle are nearly identical to a flashlight. They project a cone of light that allows you to see much farther down the road. They typically don’t have a cutoff of any kind.

Modern vehicles typically have three different designs for high-beam lighting. Some use secondary light assemblies with dedicated bulbs. Others use a light bulb with two separate filaments. Finally, many projector-style lights have a cutoff that moves out of the way when the high beams are activated. The shield is driven by a small solenoid when the high beams are activated.

Beam Pattern
This BMW has separate light assemblies for regular and high beams.
Beam Pattern
This GMC Sierra pickup truck uses a projector headlight assembly with a moving shutter to switch between low- and high-beam modes.
Beam Pattern
This 9003-style headlight bulb from Sylvania has separate low and high beam filaments.

Analyzing Beam Patterns

We set up a projector assembly from a headlight and loaded three different bulbs into it. We took photos of each bulb to compare the beam patterns and light output. We started with a halogen bulb, switched to HID, and finally to two LED bulbs.

Beam Pattern
The beam pattern picture with an H11 halogen headlight bulb.
Beam Pattern
The beam pattern with a Lumens H11 HID headlight bulb.
Beam Pattern
The beam pattern with a Lumens ATOM LED bulb.
Beam Pattern
The beam pattern with a Lumens Sportline LED bulb.

As a reminder, we’re analyzing beam patterns and not brightness. That said, in our analysis we must consider where the light energy is the brightest.

All images were taken with a Canon 70D camera using an EF-S 10-22mm F/3.5-4.5 USM lens set to its narrowest 22-mm setting. Exposure was 1/80 of a second with an f-stop of 8 and the camera ISO set to 100. No brightness adjustments were made in post-processing, only cropping.

Starting with the halogen bulb, we can see a very bright hot spot in the middle, just to the right of the cutoff. This brightness pattern works well in illuminating objects several hundred feet ahead of the vehicle. The light output to the sides of the hot spot is reasonable. This lateral lighting would help illuminate objects on the sides of the road or as you’re turning a corner. Light output decreases quickly at the bottom of the pattern. This foreground performance helps prevent a bright spot immediately in front of the vehicle.

Moving to the HID bulb, we see a larger diameter hot spot in the middle of the image. This light distribution pattern isn’t as ideal as the halogen bulb. The horizontal performance with the HID is good. You can see some slight unwanted reflections above the cutoff, but they aren’t bad. Finally, the foreground performance looks to be similar to that of the halogen.

Next, we have the ATOM LED bulb in this projector application. This bulb has less of a hot spot, so the light distribution appears relatively even through the illuminated area. One benefit is this LED bulb is that the cutoff is very abrupt. There is little to no light above the cutoff so that oncoming drivers won’t experience as much glare.

Finally, we have the Lumens Sportline bulb. This bulb has a large hot spot in the middle and maintains the sharp cutoff of the ATOM bulb. This bulb puts much more light on the road than the ATOM but is a bit bright in the foreground.

The halogen and HID bulbs significantly outperform the LED bulbs in this application. Keep in mind that this is a specific projector assembly. Further, our research shows that it’s not the highest-quality design available. A differently shaped projector or a reflector-style lighting assembly would likely produce very different results. The takeaway is that your installer needs to experiment with different options to ensure that you get a genuine upgrade for your light bulb investment, not just a different color bulb.

Dangerous Beam Patterns

It’s often difficult to know what to look for in a beam pattern without knowing when something is wrong. Here are some random examples of undesirable headlight beam patterns we found online.

Beam Pattern
Poor light distribution from a BMW 330i. Image: e46fanatics.com user HacksawMark

A quick analysis of the above image shows several issues with the left-side headlight of this BMW 330i. There is a dark spot in the middle of the pattern. The lack of light in the center would dramatically reduce long-distance visibility. There is also too much light at the very bottom of the pattern. Too much light down low illuminates the area immediately in front of the vehicle too much. The result is another reduction in long-distance visibility. The left headlight is also aimed higher than the right. Improper aiming results in blinding oncoming drivers or poor long-distance visibility.

Beam Pattern
An example of a terrible headlight beam pattern. Image: Subaruoutback.org user Wagon_Driver

Based on a quick analysis of the above image, someone has likely installed incorrect bulbs in this Subaru Outback or clocked them incorrectly. There is a poor cutoff, minimal lateral light distribution and far too much light in the foreground. Given the distance to the garage door, we’d also predict that the right-side headlight is aimed much too far to the left. Driving with a lighting system that performs like this could be very dangerous.

Beam Pattern
Improperly aimed headlights. Image: clublexus.com user drmull2

Though the actual light pattern from this 2014 Lexus ES isn’t bad, the headlights need proper aiming. The right headlight is probably aimed too high. The rectangles above the cutoff are intentional and illuminate street signs.

North American and European Lighting Standards

The guidelines for automotive headlights differ significantly between Europe and North America. If you look at the light patterns we’ve shown, there is a clear step in the middle of the pattern. The left side is lower than the right. This pattern provides better road illumination in the front of the vehicle with less chance of blinding an oncoming car or truck. In Europe, rather than a step, the cutoff is at an angle that extends to the edge of the assembly. This pattern illuminates more of the road and increases light to the right-side shoulder. This design would work better to light up road signs.

Beam Pattern
North America and Europe have different automotive headlight cutoff pattern standards.

Proper Forward Lighting Is Crucial to Safe Night Driving

If you’ve changed or upgraded your headlights or are planning to, this article explains the importance of choosing headlight bulbs or light assemblies that work correctly. A high-output bulb in an incorrect application can drastically reduce how well you can see. Work with a specialty mobile enhancement retailer to pick only the best solutions for your application. Improving nighttime visibility may require testing different bulb options in your vehicle. We’ll discuss light color and brightness in our next article.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Lighting

Product Spotlight: Thinkware Q200 Dash Camera

Thinkware Q200

Consumers typically have two schools of thought when it comes to dash cameras. Some want the most advanced technology and highest-resolution image sensors available. Others believe that any dash camera system is exponentially better than none. Sadly, the latter concept often leads to people buying low-quality, unreliable solutions. Sitting between these philosophies is the Thinkware Q200 dash camera system. With 2K QHD image quality on the front, 1080P FHD image quality on the rear, intelligent parking modes, and built-in Wi-Fi connectivity, this affordable system is anything but run-of-the-mill. It even includes a 32 GB microSD card! Let’s check it out!

Thinkware Q200 Front and Rear Camera System

The Thinkware Q200 dash camera system is based around the compact (3.9 x 0.9 x 1.3 inches) forward-facing camera with its Quad-HD (2506 x 1440-pixel) image sensor. The camera has a 125-degree field of view, offering a good balance of forward focus and side-approach monitoring. Videos are recorded in HEVC format using the H.264 codec to keep the file sizes manageable. As mentioned, the system includes a UHS-1 32 GB memory card but can accept cards up to 256 GB in capacity for over 800 minutes of storage.

Thinkware Q200
The included GPS receiver captures both location and speed information.

The camera includes several video processing technologies to help improve image quality. First, Super Night Vision 2.0 helps ensure clear, low-noise images in low-light situations, capturing details like license plates or street signs when it’s dark. Advanced Video Clear Technology includes High Dynamic Range (HDR) capture technology that compresses washed-out highlights while boosting information usually lost in the shadows. Smart focusing and intelligent auto exposure enhance the system’s ability to store clear, sharp videos. Finally, de-warping technology reduces barrel distortion so objects at the extreme edges of the video don’t look misshapen.

Thinkware Q200
Features like Super Night Vision 2.0 dramatically improve performance in low light levels.

The camera body has three connection ports: one connection is on top of the chassis for the power source, while one on the side is for the rear camera and one for the GPS receiver. The buttons on the rear panel activate the manual recording mode, and another provides control options for Bluetooth and Wi-Fi connectivity. You can use Wi-Fi with the free Thinkware Dash Cam Link application to download videos directly from the camera. Alternatively, you can remove the microSD card from the bottom of the chassis and use the PC viewer software to view video files.

Thinkware Q200
The compact Q200 dash camera fits neatly beside your rear-view mirror and captures everything that happens in front of the vehicle while you drive.

Rear and Optional Cameras

The rear camera included with the Q200 Front and Rear kit is even more compact (2.40 x 1.20 x 0.98 inches) and captures video in full HD (1920 x 1080 pixels). It shares the same 125-degree field of vision as the front camera and records at 30 frames per second. A 19.7-foot cable lets your installer connect the rear camera to the front camera.

Thinkware Q200
Your installer can mount the included rear camera in the back window to monitor drivers approaching from behind.

Another option is the infrared interior camera from Thinkware. This compact camera (part number TWA-NIFR) is ideal for taxi, limousine, and rideshare applications where recording what happens and what’s said inside the vehicle is important. The camera includes two compact infrared transmitters so it can effectively see in the dark.

Thinkware Q200
The optional infrared interior camera is ideal for taxis, limousines, Uber and Lyft drivers.

The Q200 is compatible with the optional multiplexer box. With this option, your installer can add three additional cameras to the system, bringing the total to five. The four cameras connected to the multiplexer combine their images into a single video feed that records on the rear channel of the Q200. Side-view and infrared interior cameras are just some options available for additional cameras.

Thinkware Q200
Thinkware offers several multiplexer bundles to add three cameras to the Q200.

Parking Mode

For those not up-to-date with dash camera lingo, the parking mode feature allows the camera to continue capturing what’s happening around your car when it’s parked. Depending on where you park, you can work with your installer to choose between two frame-per-second Time Lapse, Energy Saving, and Motion/Impact Detection options. In Motion and Impact mode, the camera monitors the image sensor for changes that indicate something or someone has entered the field of vision. When this happens, it stores a video file with 10 seconds of footage before and after the trigger. The built-in three-axis accelerometer also monitors the vehicle for motion from an impact, which triggers a similar recording.

Energy-saving mode foregoes image sensing, dramatically reducing the electrical energy required to maintain camera operation. This mode is ideal for longer-term parking recording.

Thinkware Q200
Parking mode will monitor what happens around your vehicle in the driveway or a garage.

Built-In ADAS Features

The Q200 is no slouch when it comes to bonus features. The camera includes Advanced Driver Assistance Systems (ADAS) in the form of Lane Departure Warning (LDWS), Forward Collision Warning (FCWS), and Front Vehicle Departure Warning (FVDW). These systems use artificial intelligence and advanced image processing to detect potential hazards and provide a warning to the driver. The GPS antenna must be installed for these features to function.

Protect Yourself with the Thinkware Q200

As is evident, the Thinkware Q200 dash camera system is exponentially more capable than most solutions you’ll find outside a professional mobile enhancement retailer. If you want premium image quality in the videos, advanced ADAS warnings, and easy Wi-Fi downloading, drop by your local Thinkware retailer and ask about the Q200 system. They can provide a package price for the dual camera system with expert installation to ensure reliable operation.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Backup Safety, Driver Safety, PRODUCTS Tagged With: Thinkware

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